The medical waste sterilization pulverizer adopts a modular design, including a top loading silo, a crushing silo and a sterilization silo. It is equipped with a low-speed high-torque double-shaft crushing system and a high-efficiency condensate inactivation function to ensure efficient and safe sterilization. The high-efficiency crushing system is combined with a biofilter to improve processing efficiency.
It integrates crushing and high-temperature sterilization, and is suitable for treating infectious and destructive medical waste. The equipment adopts a modular design, including a top loading bin, a middle crushing bin and a bottom sterilization bin. It is equipped with a hydraulically driven sealed door, a low-speed and high-torque dual-axis crushing structure, a high-efficiency biofilter and a stainless steel cavity to ensure that the sterilization process is efficient, safe and environmentally friendly. Equipped with a PLC control system and a touch screen interface, it can monitor temperature, pressure and other parameters in real time, and is easy to operate. It has condensate inactivation, multiple alarms and emergency modes to achieve efficient sterilization and environmental protection.
Workflow:
Adding materials → closing the top door → crushing → pre-vacuuming → heating → sterilization → exhausting → drying → emptying → unloading
Working principle:
The garbage is first sheared and torn by a double-axis blade for crushing. Then the crushed garbage is sterilized in the sterilization chamber by using the condensed water inactivation method. The specific method is to introduce steam from the bottom of the sterilization chamber and sterilize the garbage by high temperature.
1.Combined Crushing and Sterilization Process
This advanced system integrates both crushing and high-temperature sterilization functions. The process begins with efficient waste shredding followed by high-temperature saturated steam sterilization, ensuring thorough treatment and effective waste management.
2.Modular Construction
Designed with a compact, modular structure, this system includes a top vertical loading bin, a central double-shaft high-torque crushing unit, and a bottom sterilization chamber. Each module is easy to maintain and features robotized welding and flange connections for a secure, seamless design that simplifies installation and operation.
3.High-Efficiency Crushing Mechanism
The robust double-shaft structure, equipped with staggered blades and a low-speed, high-torque motor, guarantees powerful and uniform shredding. The external bearing design minimizes maintenance needs, enhancing the equipment’s lifespan and operational stability.
4.Enhanced Sealing Technology
Utilizing compressed air-powered active sealing doors, this system ensures reliable operation, even in the event of power loss. The hydraulically driven loading door allows for easy opening and closing, while the mechanically locked unloading door adds an extra layer of security.
5.Advanced Cavity and Discharge Design
Constructed with smooth, corrosion-resistant 304 stainless steel, the cavity and door design eliminates dead corners for easy cleaning and longer service life. A high-precision biofilter (99.999% filtration efficiency) processes exhaust gases to prevent environmental contamination. Condensate and waste are sterilized together, ensuring safe and contamination-free discharge.
6.Intelligent Control System
The system features an intuitive touch screen interface that displays real-time working parameters such as temperature, pressure, and time. Siemens PLC controllers enable remote monitoring and diagnostics, enhancing system reliability. With multiple temperature sensors and automatic self-testing, the system ensures optimal sterilization and secure operation.
7.Comprehensive Safety Features and Emergency Handling
Equipped with multiple safety alarms and emergency protocols, the system ensures safe operation at all times. In case of control system failure, manual valve operation can complete the sterilization cycle. Thermal insulation materials and metal covers minimize the impact of heat radiation on the surrounding work environment, maintaining safety and comfort.
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Reverse Osmosis Water Device | Safe and efficient unloading method | Sterilized and crushed medical waste |
1. Efficient and safe
The fully enclosed sterilization process, inactivation of waste steam and condensate, eliminates environmental safety hazards. The multi-protection design of the sealed door ensures no leakage during operation and the safety of operators.
2. Stable and reliable
International high-quality components and high-precision stainless steel materials greatly improve the stability and life of the equipment. The pneumatic angle seat valve that meets FDA standards is used for the first time to ensure 4 million trouble-free operations.
3. Easy to operate
The touch screen is combined with the PLC control system to achieve dynamic visual management and support personalized configuration. The hydraulic and pneumatic auxiliary design greatly reduces the labor intensity of operators and improves operating efficiency.
4. Environmental protection and energy saving
The waste gas and condensate are filtered and inactivated at multiple stages, and the emission meets the standards and reduces pollution. High-quality insulation materials reduce energy consumption and protect the working environment.
5. Wide applicability
The equipment is reasonably designed, easy to install, and can be used after connecting to water and electricity, meeting the needs of medical waste treatment in various scenarios.